Miller Big 40 Will Not Weld

needing a BIG40 face plate...

does anyone know where to buy a new face plate/get one made for an '88 Miller BIG40G? i've looked everywhere, but keep coming up dry. i've refurbished the nearly everything on the machine, but it's the only remaining eyesore. i currently use the machine everyday, otherwise, i would just remove the existing one and take it to a print shop...

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1970,1980 miller big20,big40

Topic Welding Industry / General Welding Discussion / 1970,1980 miller big20,big40 By silentscream Date 11-06-2010 05:14 i am wanting to get into pipeline work but …

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Miller big 40 g and auxiliary power but no weld

the welder uses three brushes. center is common. one is the weld and the other is aux power. clip a meter to each set of brushes drape leads away from anything that moves and start it up. measure the DC voltage on each set. make sure brush is making contact with the slip ring. a stuck brush or very dirty slip ring can cause your problem. start with the excitation circuit.

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miller big 40 carburetor help needed

I have a ancient big 40 that ran like a champ until last month. I believe the updraft carburetor took a dump on me. Is there a rebuilding kit or source for a rebuilt carburetor out there that doesn't cost the family jewels? When I try to start the machine it it coughs and sputters then floods out. There is 4213 hours on the welder. Serial ...

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Miller Diode Testing Big 40 037-956 and 037-957

I bought a non-working, what I believe to be an older Miller Big 40. It produced 110 but no weld output. I did all of the usual including checking brushes, replacing the large resistor (which was readng 0 ohms) Replacing the fine tune rheostat (which had several dead spots) cleaning the main selector switch contacts cleaned slip rings with engine running with …

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Miller 2010 Big 40 w/ diesel cranks but won't start

Here is an update on the Miller diesel welder. I finally pulled the injector pump and all the injectors out of the engine and took them to an injector repair shop. The owner said that everything was shot. He said it looked like someone had sabotaged the welder. The pump had completely failed. So I bought a new pump, and I think he rebuilt the ...

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MILLER BIG 40 C OWNER'S MANUAL Pdf Download

Page 1 215 622AA 2010−06 Processes Stick (SMAW) Welding TIG (GTAW) Welding MIG (GMAW) Welding Flux Cored (FCAW) Welding Air Carbon Arc (CAC-A) Cutting and Gouging Description Engine Driven Welding Generator Big 40 C File: Engine Drive Visit our website at ; Page 2 We know you don't have time to do it any other way. That's …

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Miller big 40g wont come up to idle speed automatically

Hello, I have a 1996 Big 40 G with the TM 20 with 1255 hours. It has just stated to not come up to weld speed automatically when a tool is plugged in or an arc is struck. The power is fine and it welds fine when it is done manually. ... Miller big 40g wont come up to idle speed automatically 05-30-2017, 09:33 AM. Hello,

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Miller Big 20 sparks but dosnt weld

I recently acquired 2 Miller big 20s, I got one running and finally got the ac power to work, but the machine will not weld I have ohmed the rehostat, bridge resistor, brushs, and everything checks out, I had to flash it and replace a stuck brush and cleaned rings, I have bypassed rheostat, and then bypassed bridge

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Miller Big 40, information about it?

A local farm auction had a "Miller 400 amp gas welder" on the sale bill, seeing it was the only option within 5 hrs drive I went and ended up buying it for $1000 (Canadian dollars). ... SaskWelder - I have a Big 40 that has not been run in at least 20 years. There is a layer of goo in the bottom of the tank that at one time was gasoline.

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Zenith Carburetor Kit & Float fits Miller Big 40 welder …

NOTE: Miller Welder Big 40 models use more than one type of carburetor so please make sure you identify that your Zenith carburetor number is 13371 before ordering. fits Zenith carburetor number 13371 ( includes Zenith carburetor number listed above when followed by a letter such as 13371A ) fits Miller Electric carburetor number

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Miller Big 40 won't weld no AC

Hi I have A big 40 that I can't get no arc or ac voltage I have tried cleaning slip rings, flashing fields and have checked ohms from slip rings which I thing was about 48 form center to back and about 13 center to front. Also checked stator windings which I think is #50 to 51 #3 to 4 and #1 to 2 which was all 1 to 2 ohms If I plug in a grinder and apply 12v to wire 5 …

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Miller big 40 won't weld

Hello Sir,I have a Miller Big 40 Welder, along with other Miller welders. I wrote down my Serial Number and Model No# and down loaded the Operator book from the Miller Web Site. The Operator manual has/ or could have some Trouble Shooting Information in the back of the operator book. Also, a man on another welding forum emailed me a higher ...

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1976 miller big 40 no weld or aux power

So I have a 1976 Miller big 40 when I got it the machine it would Weld and have auxiliary power I pressure washed it to clean the grease off of it and it wouldn't Weld or have any auxiliary power so I flashed the fields and I got power back to everything but once I shut it off and fire it back up it loses its magnetic field it will also lose it when I turn it to low idle I have to keep ...

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1970 Miller big 40 will start up but won't weld any help out …

My 1970 Miller big 40 will start up and run but won't weld now. Just got done doing some work to the motor but didn't really touch the generator side of it except that I put a new range selector …

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Miller Big 40 Welder

1979 Miller Big 40 Engine welding machine, starts and welds great. Used locally and kept maintained. Relatively new wiring. Just needs new Murphy switch. Trailer NOT included. Asking $2500 cashiers check, obo I WILL NOT accept payment Venmo, cash app, Apple Pay etc. El Campo, TX. Location is approximate. Message. Sporting Goods.

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Miller Big 40 continental gas engine won't weld

First post, new to this. I have a 1985 miller big 40 machine and it randomly quit welding without any sign of it quitting. Crunk it up one day and it would barely arc up. Wide open amperage would barley hold an arc. Took it to a local shop and they diagnosed it as being the diodes. I replaced all 6 not paying attention that three were different… me thinking they were …

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Miller big 40 won't weld

Hello Sir,I have a Miller Big 40 Welder, along with other Miller welders. I wrote down my Serial Number and Model No# and down loaded the Operator book from the Miller …

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Miller 40 wont weld, weak arc

Miller 40 wont weld, weak arc 01-31-2009, 03:44 PM. I got a miller big 40 and it wont hardly weld even turned up to 400 amp. It will idle up when when you strike a weld but it is pretty hard to …

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Miller BIG 40 wont weld

Re: Miller BIG 40 wont weld This F163 runs perfect. I was using it yesterday just goofing around running some 5/32 6013 and 1/8 7010 and decided to do a side by side …

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Miller Big 40 won't weld

Miller Big 40 won't weld I have an old Miller Big 40 with: serial#: U504404 and stock#: 900955 stamped on the front control panel. Other than that, the engine is a F163 with …

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Miller Big 40 Welder NO POWER from generator side...

So, I bought an old BIG 40 welder 1976 and I picked it up for a steal, because the old man who owned it couldn't get it running.....4 years ago. It sat outside the back of the shop since then! So he sold it to me for a 100 dollar bill. ... Miller Big 40 Welder NO POWER from generator side... 01-22-2022, 09:10 PM.

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Miller Big 40 Diesel Welder

Miller Big 40 Diesel Welding Power Generator Low Hours! No defects noted when removed from service. Sold as is - NO RESERVE! Pleas. Bid on Miller Big 40 Diesel Welder in our surplus auctions. Register free and start bidding today across more than 500 categories. Liquidity Services Brands ...

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Help please auto idle problem

sorry I mis read the question, some hobarts/Millers make 60hz power at idle and 100hz at weld load. You didn't mention what type of Hobart you had other than your alias. You'll need another reed switch with the hot not the neutral wrapped around it in …

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miller big 40

miller big 40 Back from short trip. Checked continuity from slip rings back to rectifier. All checked out at less than 1 ohm. Additional history is unit was working, was towed a few miles and engine would not start. Fuse at hold in to start was blown. Fuse was replaced but welder has no output. Is this and indication of some component failure?

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FS: Miller Big 40

I have a mint Miller Big 40 looking for work, it's in excellent operational and cosmetic shape. This unit has spent it's life indoors at a manufacturing facility for small repairs on trucks and trailers, very little use. I've since inherited it and had my diesel mechanic (former industrial welder) freshen it up. New fluids, plugs, fuel tank reconditioned, fuel/water …

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Miller big 40 carb. Problems | Smokstak® Antique Engine …

I have a 1978 miller big 40 welder with a what we believe to be a walbro carb.that we need a float for. If anyone knows where we can get parts or possiably a carb. we would appreciate it. We only need a float. any help would be appreciated. Thanks

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need help with a big 40

I am trying to trouble shoot a miller big 40 welder/generator. The motor on it is running good. ... and in a Big 40 not likely to be a slipring problem either ... Join Date: Jun 2005; Posts: 56; …

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Miller big 40 vs Lincoln SA-200

The newer big 40's with the CC/CV option are the cats ***. The old CC only machines suck, but they have one redeming quality, you can take the F163 out of it and couple it up to a SA200. lol I do quite a bit of AC aluminum work so the big 40 works great for me. but if all you are doing is DC stick the SA200 will blow the miller away.

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Miller Big 40 won't weld

Miller Big 40 won't weld I have an old Miller Big 40 with: serial#: U504404 and stock#: 900955 stamped on the front control panel. Other than that, the engine is a F163 with numbers 4274 and 959534 on the engine plate. The unit had been running fine, idling at 1850, and putting out good voltage. I moved it about 40 yards after it had been ...

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